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Title of Journal: Metall and Materi Trans B

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Abbravation: Metallurgical and Materials Transactions B

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Springer US

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DOI

10.1002/smi.1024

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1543-1916

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Experimental and Numerical Analysis of the Deforma

Authors: Akshay Bansal Pierre Chapelle Yves Delannoy Emmanuel Waz Pierre Le Brun Jean Pierre Bellot
Publish Date: 2015/07/09
Volume: 46, Issue: 5, Pages: 2096-2109
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Abstract

In an induction furnace as a result of electromagnetic forces the free surface of a liquid aluminum bath deforms and takes the form of a dome The oxide layer that forms spontaneously on the free surface of aluminum melts may also influence the deformation by exerting an additional friction force on the metal A nonintrusive experimental technique—Structured Light Fringe Projection—was used to measure the complete surface deformation and its fluctuations for a varying set of operating parameters—inductor current intensity and initial liquid metal filling level inside the crucible For an axisymmetric geometry numerical simulations were carried out to calculate in a single framework i the electromagnetic forces using the A–V formulation ii the free surface deformation using the Volume of Fluid method and iii the turbulent stirring of the metal using a RANSbased k–ω model The friction force due to the oxide layer was modeled by imposing a pseudowall condition on the free surface which makes the interfacial velocity very small compared to the average liquid metal pool velocity A marked impact on the dome height due to applied friction force is observed Finally comparisons between the predicted and measured domes are presented

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Other Papers In This Journal:
  1. Measuring Mechanical Behavior of Steel During Solidification: Modeling the SSCC Test
  2. Investigation into Oxygen-Enriched Bottom-Blown Stibnite and Direct Reduction
  3. Morphological Changes of Panzhihua Ilmenite During Oxidation Treatment
  4. A Thermodynamic Model of Sulfur Distribution Ratio between CaO–SiO 2 –MgO–FeO–MnO–Al 2 O 3 Slags and Molten Steel during LF Refining Process Based on the Ion and Molecule Coexistence Theory
  5. Melting Mechanism of Water-Cooled Billet-Type Bottom Electrode of Direct Current Arc Furnace: A Numerical Approach
  6. Laboratory Carburization of Direct-Reduced Iron in CH 4 -H 2 -N 2 Gas Mixtures, and Comparison with Industrial Samples
  7. Predicting the Effect of Pouring Temperature on the Crystallite Density, Remelting, and Crystal Growth Kinetics in the Solidification of Aluminum Alloys
  8. A Critical Review of the Modified Froude Number in Ladle Metallurgy
  9. A Framework for Soft Sensing of Liquid Pool Length of Continuous Casting Round Blooms
  10. Conditions for the Efficient Crushing of the As-Cast Microstructure of 30Cr10Ni Duplex Stainless Steel
  11. Coating tungsten composites for improved low temperature ductility
  12. Vaporization Studies from Slag Surfaces Using a Thin Film Technique
  13. Analysis of Microstructure Effects on Edge Crack of Thin Strip During Cold Rolling
  14. Separation of Phosphorus- and Iron-Enriched Phase from CaO-SiO 2 -FeO-MgO-P 2 O 5 Melt with Super Gravity
  15. A Study for Initial Solidification of Sn-Pb Alloy during Continuous Casting: Part I. The Development of the Technique
  16. An investigation of the validity of certain tempering parameters
  17. Chemical diffusion in the β phase of the Zr-Ti alloy system
  18. Morphology Control for Al 2 O 3 Inclusion Without Ca Treatment in High-Aluminum Steel
  19. A Semi-empirical Mathematical Model to Estimate the Duration of the Atmosphere within a Double Oxide Film Defect in Pure Aluminum Alloy
  20. Thermal Conductivity of Molten Silicate of Al 2 O 3 -CaO-Na 2 O-SiO 2 Measured by Means of a Front Heating-Front Detection Laser Flash Method
  21. New integration of the Gibbs-Duhem equation and thermodynamics of Pr-Zn alloys
  22. Influence of Turbulent Flows in the Nozzle on Melt Flow Within a Slab Mold and Stability of the Metal–Flux Interface
  23. Freeze-Lining Formation of a Synthetic Lead Slag: Part II. Thermal History
  24. Preparation and Thermal Stability of Ultrafine Nickel Powders Containing hcp-Ni Nanocrystallites Using Liquid-Phase Reduction Method
  25. Viscosity of CaO-MgO-Al 2 O 3 -SiO 2 -TiO 2 Melts Containing TiC Particles
  26. Kinetics of Na 2 O and B 2 O 3 Loss From CaO-SiO 2 -Al 2 O 3 Slags
  27. The role of mechanical properties in low-stress fatigue crack propagation
  28. Effect of Current Frequency on Droplet Evolution During Magnetic-Field-Controlled Electroslag Remelting Process Via Visualization Method
  29. A Mechanism Model for Raceway Formation and Variation in a Blast Furnace
  30. Environmental hydrogen embrittlement of an α-β titanium alloy: Effect of microstructure
  31. Effect of Microwave Treatment Upon Processing Oolitic High Phosphorus Iron Ore for Phosphorus Removal
  32. Removal of Phosphorus in Silicon by the Formation of CaAl 2 Si 2 Phase at the Solidification Interface
  33. The effect of prior deformation on the strength and annealing of reverted austenite
  34. Effect of Water Vapor During Secondary Cooling on Hot Shortness in Fe-Cu-Ni-Sn-Si Alloys
  35. Influence of the Processing Route in the Microstructure and Mechanical Properties of NiAl/TiB 2 Composites Produced by Combustion Synthesis
  36. Effect of Acidified Feronia elephantum Leaf Extract on the Corrosion Behavior of Mild Steel
  37. Simulation of the Fluid Flow-Related Phenomena in the Electrolyte of an Aluminum Electrolysis Cell
  38. Thermodynamics of the Formation of MgO-Al 2 O 3 -TiO x Inclusions in Ti-Stabilized 11Cr Ferritic Stainless Steel
  39. A Topologically Based Procedure to Identify Invariant Reactions for Isobaric Multicomponent Phase Diagrams
  40. Response to Thermal Exposure of Ball-Milled Aluminum-Borax Powder Blends
  41. Prediction of Macrosegregation in Steel Ingots: Influence of the Motion and the Morphology of Equiaxed Grains
  42. Quasi-Chemical Viscosity Model for Fully Liquid Slag in the Al 2 O 3 -CaO-MgO-SiO 2 System. Part II: Evaluation of Slag Viscosities
  43. A thermodynamic and experimental study of the electrochemically induced cooling of the anode in hall-héroult cells
  44. Investigation on the Effect of Nozzle Number on the Recirculation Rate and Mixing Time in the RH Process Using VOF + DPM Model
  45. Effect of Gas Atmosphere on Carbothermal Reduction and Nitridation of Titanium Dioxide
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