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Title of Journal: Int J Adv Manuf Technol

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Abbravation: The International Journal of Advanced Manufacturing Technology

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Springer London

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DOI

10.1007/s00423-004-0517-4

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1433-3015

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Modal analysis of spindles while accounting for sy

Authors: Omar Gaber Seyed M Hashemi
Publish Date: 2015/03/24
Volume: 80, Issue: 1-4, Pages: 275-292
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Abstract

This paper investigates the vibrational characteristics of a machining spindle over its life span The experimental investigation was carried out using tap testing where the fundamental frequencies of the spindle system were recorded for different spindle categories namely ‘production’ and ‘proveout’ spindles Focussing on production spindles the system ageing translated through a reduction in the system’s natural frequency is modelled as changes in the bearings’ stiffness The experimentally evaluated natural frequencies were then used to calculate the equivalent bearings’ stiffness within the spindle by means of a calibrated dynamic stiffness method CDSM at various stages of spindle’s life A comparison between the stability lobes generated for two different instances in time in a full slotting cuts process shows that over the life span of a spindle the stability lobes would shift sufficiently to cause chatter after initially being stable Therefore as the spindle ages the presented methodology can be exploited to predict the updated machining parameters necessary to avoid unstable chatter conditions

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