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Title of Journal: Int J Adv Manuf Technol

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Abbravation: The International Journal of Advanced Manufacturing Technology

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Springer London

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DOI

10.1007/s10924-012-0468-8

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1433-3015

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Tool wear behaviors and its effect on machinabilit

Authors: Kaining Shi Junxue Ren Dinghua Zhang Zhengyi Zhai Xinchun Huang
Publish Date: 2016/11/04
Volume: 90, Issue: 9-12, Pages: 3265-3273
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Abstract

This present study aimed at the wear behaviors of uncoated carbide tools and its effect on machinability in dry milling of magnesium alloy at high cutting speeds Through the experimental observations the dominant wear mechanisms for the carbide tool were determined namely adhesion abrasion and diffusion wear Compared to lower speed the experimental results indicated that the higher speed could bring much better surface quality in the steady wear stage however the duration of this stage was shorter than the lower Within each steady wear surface roughness declined gradually with the increasing cutting edge radius Meanwhile a mass of workpiece material piled up the stagnant zone below the cutting edge on the flank face causing the flank builtup edge formation Besides that the builtup edge accumulated to a certain size that is beneficial to improve the machined surface quality In addition the chip morphologies depended on the severity of the tool wear The cutting tool during the early period of cutting operation predominantly produced inerratic flake chips However with the development of builtup edge there was a great quantity of threadlike chips formed as well as the plentiful needlelike chips

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